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Jiangyin Huadong Machinery Co., Ltd. Home / Product / Belt Conveyor Pulley / Ceramic Lagging Conveyor Pulley
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Jiangyin Huadong Machinery Co., Ltd.
Jiangyin Huadong Machinery Co., Ltd.
Jiangyin Huadong Machinery Co., Ltd is a professional Ceramic Lagging Conveyor Pulley manufacturers and Ceramic Lagging Conveyor Pulley company in China, Located in the national high-tech zone in Jiangyin city, Jiangsu province, which was founded in June, 2000 and is a private share company specializing in the R&D and manufacture of conveying machinery equipment. We are a high-tech enterprise and a key enterprise in the same industry of China.
Our company focuses on the product R&D and investment, and with the great support from the government, has founded its research center of high lift conveyor engineering technology, and successively developed an extensive technical exchange and cooperation with many universities and famous organizations such as, Taiyuan University of Science and Technology, Northeastern University, Beijing Iron & Steel Design & Research Institute, Bejing Hoisting & Conveying Machinery Research Institute, German Contitch Company, Britain SBS Company, German KoCH Company etc.; and has successively obtained 22 national patents in the product R&D.
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Belt Conveyor Pulley Industry knowledge

Specific differences in maintenance requirements between Ceramic Lagging Conveyor Pulley and traditional rollers:

1. Self-cleaning function
The surface design of Ceramic Lagging Conveyor Pulley usually has unique grooves and roughness, which enables effective discharge of dust and dirt when conveying wet and sticky materials. Compared with traditional rollers, this design reduces the possibility of fouling and reduces the frequency of regular manual cleaning.

2. Wear resistance
The hardness of ceramic materials is significantly higher than that of traditional rubber coatings (Rockwell hardness ≥ 85), which makes ceramic rollers have a longer service life in high-wear environments. Its service life is usually 8 times that of traditional rubber rollers, which means that under normal use, the rollers do not need to be replaced frequently, thereby reducing maintenance and replacement costs.

3. Lubrication requirements
Ceramic Lagging Conveyor Pulley is usually designed not to require frequent lubrication. This is because its high hardness and good friction characteristics enable it to maintain a stable friction coefficient during operation. After long-term use, the surface of traditional rubber rollers may become smooth, requiring regular inspection and re-lubrication to maintain friction performance.

4. Corrosion and aging resistance
Ceramic materials have good resistance to a variety of chemicals and can remain stable in acid, alkali and other corrosive environments. This means that ceramic coated rollers require less maintenance in harsh environments, while traditional rollers may need to be replaced and maintained due to corrosion.

5. Structural stability
The ceramic coating is bonded to the roller through a special bonding process, reducing the risk of coating peeling due to wear. Traditional rubber rollers are more susceptible to wear and peeling during use, so the integrity of the coating needs to be checked regularly.

6. Adaptability to the working environment
Ceramic coated rollers are suitable for high-wear, wet and slippery working environments, which reduces the maintenance requirements caused by environmental factors when facing these challenges. Traditional rollers may perform poorly under these conditions and require more maintenance and adjustments.

7. Overall cost-effectiveness
Although the initial investment of ceramic coated rollers may be higher, their low maintenance frequency and long service life make them more advantageous in terms of total cost of ownership. Traditional rollers may require frequent maintenance and replacement, which increases the total cost.

8. Operational stability
The ceramic coating has a good friction coefficient and self-cleaning function, which can effectively reduce the slip and deviation of the belt and improve the stability of the system. This stability reduces the maintenance requirements caused by equipment failure and improves operational efficiency.