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Jiangyin Huadong Machinery Co., Ltd. Home / Product / Belt Conveyor Idlers

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Jiangyin Huadong Machinery Co., Ltd. View Product Guide PDF

Belt Conveyor Idlers Supplier

Idlers are important components of belt conveyors, with many types and quantities. Its function is to support the belt, reduce the running resistance of the belt, and keep the verticality of the belt within a certain limit to ensure the smooth operation of the belt.

According to their uses, rollers are classified into aligning rollers, buffer rollers, trough rollers and parallel rollers. The function of the self-aligning roller is to correct the deviation of the belt conveyor. Usually, a rotary trough-shaped self-aligning roller is installed on the heavy-load section of the conveyor, and a parallel self-aligning roller is installed on the unloaded section. The buffer roller is applied to the tail frame according to the actual situation. When receiving materials, it can reduce the impact of the material on the belt, which is beneficial to the service life of the long belt.

The material of rollers is divided into two types: steel and plastic rollers. There are three types of bearing seats for rollers: cast iron, steel plate stamping, and phenolic plastic.

The seals of the rollers are divided into steel and plastic. Their seals are filled with grease internally. The quality of the rollers directly affects the power consumption of the belt conveyor and the life of the belt. Therefore, reliable dust sealing and good lubrication are important usage standards. The rollers account for 35% of the total cost of a belt conveyor and generate more than 70% of the resistance. Therefore, the quality of the rollers is particularly important for the entire conveyor system.

About Us
Jiangyin Huadong Machinery Co., Ltd.
Jiangyin Huadong Machinery Co., Ltd.
Jiangyin Huadong Machinery Co., Ltd is a professional China belt conveyor idlers supplier and Conveyor roller support factory, Located in the national high-tech zone in Jiangyin city, Jiangsu province, which was founded in June, 2000 and is a private share company specializing in the R&D and manufacture of conveying machinery equipment. We are a high-tech enterprise and a key enterprise in the same industry of China.
Our company focuses on the product R&D and investment, and with the great support from the government, has founded its research center of high lift conveyor engineering technology, and successively developed an extensive technical exchange and cooperation with many universities and famous organizations such as, Taiyuan University of Science and Technology, Northeastern University, Beijing Iron & Steel Design & Research Institute, Bejing Hoisting & Conveying Machinery Research Institute, German Contitch Company, Britain SBS Company, German KoCH Company etc.; and has successively obtained 22 national patents in the product R&D.
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Belt Conveyor Idlers Industry knowledge

BELT CONVEYOR IDLERS are an indispensable core component in the conveying system. Their main function is to support the conveyor belt, carry and guide the transportation of materials. The design, materials and manufacturing process of idlers directly affect the efficiency, energy consumption and service life of the entire conveying system. In many industries such as mining, construction, chemical industry, logistics, etc., the performance and quality of idlers are crucial. They not only need to withstand the impact of heavy-loaded materials, but also have to cope with harsh working environments, including high temperature, humidity, dust and chemical corrosion.

Jiangyin Huadong Machinery Co., Ltd., founded in 2000, has strong R&D capabilities and rich industry experience. The company is committed to the research and development and manufacturing of roller products, emphasizing the combination of high performance and high reliability to ensure that customers' material transportation needs under various complex working conditions are met.

1. Materials and Design
The company's idlers products are made of high-quality steel and advanced synthetic materials. These materials have undergone strict material selection and processing technology to ensure the wear resistance and corrosion resistance of the rollers in long-term use. In addition, the idlers are designed with multiple factors such as heavy load, impact resistance and shock absorption to optimize their structure and improve strength and stability. The surface of the rollers is specially treated to enhance wear and corrosion resistance, suitable for the transportation of various materials such as ore, coal, sand and gravel.

2. Diversified product series
Jiangyin Huadong Machinery Co., Ltd. provides a variety of types of idlers to adapt to different application scenarios. The product series includes:
Heavy-load idlers: specially designed for carrying bulk materials, with very high load capacity, suitable for mining and heavy industries.
Light-load idlers: used for small materials and light load transportation, widely used in packaging, logistics and other fields.
Special idlers: such as anti-corrosion idlers and anti-static idlers, adapted to the needs of specific environments and materials.

3. Technological innovation and R&D
The company has established a high-lift conveying engineering technology research center, and has worked closely with well-known universities and research institutions at home and abroad to continuously promote technological innovation. During the development of idlers, the company introduced advanced technologies such as computer-aided design (CAD) and finite element analysis (FEA) to optimize product design and improve the operating efficiency and stability of idlers. At the same time, the company has obtained 22 national patents, demonstrating its strength in technology research and development.

4. Performance and benefits
During the use of the company's idlers, it can effectively reduce friction and energy consumption, thereby improving the overall efficiency of the conveying system. After precise processing and strict quality control, the operating life of each idler has been significantly extended, helping customers reduce maintenance costs and downtime.

5. Intelligent development
With the advent of Industry 4.0, Jiangyin Huadong Machinery Co., Ltd. actively embraces intelligent manufacturing and realizes real-time monitoring of the conveying system by applying Internet of Things technology to the monitoring and management of idlers. The intelligent idler system can collect operating data, predict faults, and optimize maintenance strategies, thereby further improving production efficiency and safety.